We wish you the best of luck building your own DIY unistrut solar panel roof rack. The roof of the 136 Ram ProMaster is factory equipped with six stud-type mounts. 2018 RAM PROMASTER 2500 Select Browse; Save 'My Garage' to make searches quicker. Most of the text on each slide links to that part (opens in new tab). As a workaround, we had to mount the rear panels on 2 sets of crossbars. It is not an uncommon sight to see some type of roof rack on the top of conversion vans. Drop Down HD Aluminum Ladder Rack - … Before you close See more ideas about roof rack, solar panels, solar panels roof. A fully custom, DIY solar panel roof rack for a Promaster van! Bike Carriers; Water Sports; Snow Sports; Shade; Trade & Work Solutions. Then, those 2 sets (so 4 panels total) are wired together in parallel with a 30 amp inline fuse before entering the rear backup camera housing. Seah Hardware Universal Roof Rack Cross-Bars 2 PC. Find this Pin and more on VANLIFEby Acts of Adventure | Elopement Videographers + Full-Time Vanlife. Must be done on the ground (see video below). On top of these options it is available in cargo, chassis-cab, and cutaway model making the Promaster one of the most flexible and versatile vans on the road. ProMaster Cargo Van 159 WB High Roof; ProMaster Cargo Van 159 WB Extended High Roof; ProMaster City 2014-On; Midsize Vehicle (Universal) RAMBOX; Pickup Truck. This kit includes the 1X top and 1X bottom adapter and all hardware to adapt a H1, H2 or H3 system onto a RAM ProMaster. Apr 4, 2018 - Bryan Appleby, the Extreme Boondocker, takes us through the steps of installing a solar panel roof rack system on a truck camper. Aluminess will be closed December 24th, 25th, 31st and January 1st. That's when I discovered Unistrut/Superstrut. Latest Products ; Spares, Brackets & Components. May 26, 2018 - This Pin was discovered by Michael Maxwell. Salt road de-icer has rusted away the bolts that hold our mud flaps and splash guards on our ProMaster. DIY Unistrut - Superstrut - Powerstrut DIY Van Roof Rack. Thoroughly clean the unistrut with before spray painting it, and do multiple coats. your own Pins on Pinterest Here's how I pulled it all together.If you only need to mount traction boards to your roof rails, take a look at the video ALNSM Overland posted (just yesterday!) Drop Down Ladder Rack - Mid/High Roof Transit, High Roof NV, ProMaster & Sprinter . Free Shipping by Amazon. This allows each section of unistrut to be securely mounted to 2 Vantech adapters. Our Promaster’s roof is 12′ long (159″ non-extended model), but unistrut commonly comes in 10′ lengths. The paddle boards, bikes, kayaks and other bulky … See more ideas about van roof racks, roof racks, van. (15, 16) Secure the crossbars into the side rails with the same 3/8″ bolts, nylon cone nuts, external tooth lock washers, and Loctite. Dec 20, 2019 - Explore เดือนห้า หน้าแล้ง's board "Sliding system" on Pinterest. And there you have it! Home Decor. Finally, use a dab of silicone adhesive to seal around the gland/hole. Topper Manufacturing 12' Knock-Down Van Rack with 60" CROSSBARS (7) - FITS All FULLSIZE Dodge PROMASTER Vans with 136" WHEELBASE (Will NOT FIT 159" WHEELBASE Vans). (13) But just so you know, 1/4″ bolts will fit in these holes without any modification. Our aluminum roof rack is perfect for carrying cargo boxes, surf boards, or just lounging around and watching the world go by. VAN BUILD: UNISTRUT VAN ROOF RACK INSTALL WITHOUT HOLESThe fewer holes I can get away with making on my van's roof, the happier I will be. 4.0 out of 5 stars 1 AA-Racks Model AX302-PR RAM ProMaster City 2015-On Aluminum 3 Bar (50") Van Roof Rack System w/Ladder Stopper White 4.5 out of 5 stars 4 Ram ProMaster Mud Flap Repair If you live somewhere with harsh winters, then you have no doubt noticed relatively new vehicles full of rust. Unistrut is so versatile that you can adapt this system onto any other van like a Sprinter or Transit. New Unistrut General Engineering Catalog 17A Now Available Download Specifications for Unistrut Medical Equipment Support Systems Unistrut Storage Racks: Fire Truck Applications Unistrut is a complete framing system that offers a wide selection of channel materials and finishes, as well as a vast array of fittings and hardware to suit every application. 48 Inches November 27, 2019 ProMaster Outpost Racks & Ladders Seah Hardware Universal Roof Rack Cross-Bars 2 PC. So, we cut the 10′ unistrut in half and created a 2′ gap in the middle (3). This costs you nothing, but the small commissions earned on referrals help make it possible for me to continue creating content for this channel. Vantech Roof Mounts Unistrut for Roof Rack Unistrut Cone Nuts (buy appropriate bolt thread size) CR Laurence Sliding Door T-Vent Window for Ram Promaster CR Laurence AW1033 Awning Bunk Windows MaxxAir MaxxFan Deluxe Dicor Self-Leveling Lap Sealant Dicor Butyl Tape Thanks for downloading our Van Parts List PDF. Save this to your computer for easy access during … This way, they mount using the same method as the front panels, just perpendicular. Ideally, the goal when installing the roof and wall panels in our ProMaster Van was to have a seamless trim connection between the two. The glands fit perfectly into a 1/2″ hole carefully drilled in the backup camera housing. (5, 6, 7) To secure the solar panels to the unistrut crossbars, we used 3/8″ bolts, external tooth lock washers, and nylon unistrut cone nuts. Dodge Promaster Roof Racks. (19) Size PG-7 cable glands will barely fit an 8awg solar cable. Exterior. Apr 4, 2018 - Bryan Appleby, the Extreme Boondocker, takes us through the steps of installing a solar panel roof rack system on a truck camper. (2, 3, 4) The unistrut side rails mount to the Vantech roof mount adaptors using Vantech’s included bolts. Department. Tighten bolts once crossbar has been attached. (8, 9) On all bolts, we used blue Loctite. Drop Down HD Aluminum Ladder Rack - Driver Side Mechanism (Add to 4A93M) ID: 4A96M . Save My Garage Filters. … Note: A regular lock washer is pictured in #15; we replaced these with external tooth lock washers as shown in picture 16 for better long-term vibration resistance. These Roof Rack Mounts allow for penetration free installation of roof racks and other roof-mounted accessories Via the use of a ProMaster Roof Rack Mount Adapter. This is all worth the extra effort to have stronger bolts and peace-of-mind when traveling 80mph on a windy highway. Promaster Roof Rack Mount Adapters Vantech Promaster Adaptor Kit The roof racks are very effective in spreading the gear across all under used parts of the roof top. Brackets; Fitting Kits; Spare Parts; Roof Rack Parts; Our Brands. Pickup Truck Bolt-On; Pickup Truck Clamp-On; Box Trucks; Enclosed Trailers; Midsize Vehicle (Universal) Pickup Truck. After getting rid of my roof basket and adding a narrow roof box, I was looking for an affordable, customizable way to mount a few more items along the other side of my Subaru Forester's roof. This way, it spans the 12′ length of the roof. Aluminum Winch Bumpers, Tire Racks, Roof Racks and Off Road Accessories. Explore. The mounting hardware that is available for common roof rack cross bars won’t work for our custom roof rack. Our Ram Promaster van fit 800 watts of solar panels plus a MaxxAir fan using this simple and affordable DIY roof rack design. (17) The rear panels had to mount sideways to fit behind the roof vent fan. The roof rack diverts the attention form the interior of the car thereby giving room for more space in the car. View Details. We did not use the washers from Vantech (they are too small). Unistrut or Superstrut materials are usually available in large home improvement stores (you'll probably find it in the electrical department next to the conduit).Superstrut material:https://amzn.to/2SnJD14XBull Traction Boards:https://amzn.to/2XNxc4LFuelPax 3.5 gallon gas can by Rotopax:https://amzn.to/2YbqFA2Quick Fist mounting clamps:https://amzn.to/2JO17QfAs an Amazon Associate, I earn from qualifying purchases made after clicking one of my ^ links. Pickup Truck Bolt-On; Pickup Truck Clamp-On; H1 DIY Rack For Conversion Vans (Single Bar) Utility … Usually ships by the next business day. 2018 RAM PROMASTER 2500 Roof Racks Vehicle. You can use these to build your own rack or solar panel mounts. Article from truckcampermagazine.com. 4 Item(s) Show: Sort By: Price: Low to High | Price: High to Low | Title: A-Z | Title: Z-A. Ram ProMaster Cargo Van 2014-2016 3 Bar Silver Aluminum Ladder Roof Rack System (Fits: Ram ProMaster 1500) 5 out of 5 stars (1) 1 product ratings - Ram ProMaster Cargo Van 2014-2016 3 Bar Silver Aluminum Ladder Roof Rack System Flip through the slideshow below to get a general idea of the installation. Roof Racks . 17-32 of 135 results for "promaster roof rack" Skip to main search results Eligible for Free Shipping. More cargo, solar panels, or a road shower are just some of the possibilities available when adding a roof rack. 48 Inches The straps go through the door frames, and attach the rack on top of the However, this does help the rear panels clear the vent fan when it is open. Work Solutions; Ladders & Steps; New Products. So, we cut the 10′ unistrut in half and created a 2′ gap in the middle (3). Thank you for your support!Other ways you can support softroadingthewest:https://www.patreon.com/softroadingthewestPatrons receive access to exclusive extra content and other perks. Be more careful than us and put a small piece of wood or metal between the drill bit and the solar panel so the drill bit doesn’t accidentally hit the panel. In this post, we document how we repair the mud flaps ready for another slushy winter. The gap aligns with the MaxxAir fan. Our roof rack has stayed strong for two full years now, and has held up to some insane highway crosswinds. (11) We also used an angle grinder to grind out the interior of the frame under the hole so the bolt head could fit and spin/tighten. Happy building and enjoy living that 100% solar lifestyle! Roof Racks; Platforms and Baskets; Roof Boxes; Luggage Bags; Wind Fairings; Cap/Topper Parts; Load Securing; Sport & Leisure. The Promaster is a real pro at hauling cargo and it comes in various configurations: you can choose between different wheelbase lengths, body lengths, and even roof heights. Shop By Vehicle Go 1 My Garage. Over the course of 2 years, no bolt has loosened. We used 1/4″ bolts and a piece of aluminum to attach the panels together in the middle two holes, so that the two panels are physically attached together with more than just the unistrut. How to make a roof rack from unistrut for a RAM pro master. The bold numbers in the instruction paragraphs below correspond to that slide number. You can also adapt this layout to fit different brands or sizes of solar panels, or even to fit around 2 MaxxAir fans. The Promaster is all about business and its numerous versions offer a ton … All the bolts and unistrut cone nuts must be loosely mounted to the panel first. Solar Panels On Roof. Happy Holidays! Ram ProMaster Mud Flap Repair. DIY Unistrut Solar Panel Roof Rack | Fit 800 Watts on a Ram Promaster Van! All customers get FREE Shipping on orders over $25 shipped by Amazon. Picture 4 shows the 3/4″ diameter washers that solidly extend across the holes in the unistrut. . (18) Each set of 2 panels is wired together in series with a 15 amp inline MC4 fuse. Roof racks are a great way to add more storage to any vehicle, but finding the right one to fit your needs can be frustrating. Sort By: Thule 460R - Rapid Podium Foot Pack. HOME | ABOUT | CONTACT | SHOW … where Jordan comes up with a clever DIY mount for his boards:https://www.youtube.com/watch?v=aI5nf3w2s2wComment below if you'd like links to anything, but there's nothing obscure or hard to find here. ( opens in New tab ) 1/4″ bolts will fit in these without. Them in the middle ( 3 ) fit behind the roof vent fan when it is open roof. 17 ) the unistrut ( also branded as Superstrut ) % solar lifestyle how to build own. 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